Description
Highlights at a glance
- Wide industry applicability: Tests carbon black content in PE, PP and polybutylene plastics, complying with GB, ISO, IEC and highway engineering standards.
- Full automatic intelligent control: Auto nitrogen/oxygen gas switching, programmable PID temperature storage and experiment completion alarm without manual operation.
- Intuitive 7-inch touch screen: Real-time display of temperature, gas status and test progress for simple and efficient operation.
- Ultra-wide temperature range: Room temperature up to 999.9°C with superior nano thermal insulation material ensuring uniform furnace temperature.
- Dual industry dedicated configurations: Separate combustion chambers and gas flow parameters for wire cable and plastic pipe testing needs.
- Integrated data output function: Automatically computes carbon black, ash and filler content, with built-in thermal printer for direct result printing.
- Product Description
New intelligent touch upgrade product
Equipped with an alarm function for experiment completion, it allows setting alarm time and nitrogen/oxygen ventilation duration. The instrument automatically switches gases without manual intervention.
Application: Suitable for the determination of carbon black content in polyethylene, polypropylene, and polybutylene plastics.
2.applied code
Meet but not limited to the following criteria:
- GB/T 13021-2023 (ISO 6964) Polyolefin pipes and fittings-Determination of carbon black content-Calcination and pyrolysis method-Method A: Tubular electric furnace method
- GB/T 2951.41-2008 (IEC 60811-4-1) General test methods for insulation and sheath materials for cables and optical cables Part 41: Direct burning method for the determination of carbon black and/or mineral filler content in polyethylene
- JB/T 4278.17-2011 Verification method for testing instruments and equipment of rubber-plastic wires and cables Part 17
- JTG E50-2006 Test Specification for Geosynthetic Materials for Highway Engineering: T1165 Carbon Black Content Test by Thermal Weight Loss Method
- 3. Technical Parameters:
- Temperature range: room temperature to 999.9°C
- Heating zone length: 300mm
- Combustion tube dimensions: Ф32mm*450mm
- Heating element: resistance wire
- Display mode: 7-inch wide touchscreen
- Gas flow meter: Float-type flow meter (optional configuration as gas mass flow meter)
- Flow rate: 3L/min (0.1L/min scale for wire and cable industry) or 250mL/min (12.5mL/min scale for pipeline and pipe materials industry)
- Temperature control method: PID programmable control with automatic memory of temperature settings
- Combustion chamber size (choose one of the following):
- Wire and cable industry: Total length 93mm (including holes), vessel volume length 70mm, width 16mm, height 11mm
- Pipeline material industry: Total length 72mm (including holes), hull volume length 55mm, width 7mm, height 9mm
- Calculation method: After entering the weighing value, the system automatically calculates the carbon black content, ash content, and filler content.
- Data output method: Built-in miniature thermal printer for printing carbon black content values
- Power supply: AC220V/50HZ/60HZ
- Rated power: 1.5KW
- Host dimensions: 49cm long, 30cm wide, 50cm high
- 4. Product Features:
- The 7-inch large touch screen controls the system, displaying integrated information including current temperature, set temperature, decomposition status, pyrolysis status, constant temperature status, air-controlled calcination, operation time, oxygen charging status, and nitrogen charging status, making the operation extremely convenient.
- The integrated design of the furnace body and the control system is convenient for the user to manage the instrument.
- The pyrolysis, decomposition, and vacuum tube calcination temperature program segments are automatically stored, requiring only a single button press for user operation to initiate the process, eliminating the need for tedious repeated temperature settings. This represents truly fully automated operational control.
- The system automatically switches between nitrogen and oxygen gas streams, equipped with a high-precision float-type gas flow meter.
- The new type of thermal insulation material, nanotape, achieves excellent thermal insulation and constant temperature effect, and the uniformity of furnace temperature is high.
- 5. Equipment Composition
- 1 unit of carbon black content tester host
- 1 power cord
- 1 pair of large tweezers
- 10 combustion boats
- 1 teaspoon
- One pair of tweezers
- Nitrogen tube, 5 meters
- Oxygen tube 5 meters
- 1 connecting tube
- 1 copy of the instruction manual
- 1 CD (with tutorial video)
- 1 copy of the certificate of conformity
- 1 warranty card
- 2 quick connectors
- 2 pressure relief valve fittings
- 5 fuses
- 1 pair of heat-resistant gloves
- 4 silicone plugs
- 2 combustion tubes
Shenyang Baoruitong Automation Equipment Co., Ltd. was founded in 2012 and is located in Shenyang, Northeast China's traditional equipment manufacturing base. With a registered capital of RMB 5 million, the company specializes in the R&D, manufacturing, sales, and service of testing equipment. Our products are widely used in construction engineering, fire protection, HVAC, energy-saving,environmental protection, and water-saving fields. We have developed over ten product series with more than one hundred models, including building testing, HVAC testing, fire testing,coating testing, curtain wall and glass testing, and PVC pipe testing. With reliable and stable performance, our products remain highly competitive and are trusted by customers across various industries.
Are You a Manufacturer or a Trading Company?
Shenyang Baoruitong is a professional manufacturer of testing equipment, not a trading company. With more than ten years of experience in developing automated testing systems, we provide complete solutions covering product design, hardware development, software integration, manufacturing, installation, and after-sales service.
Our proprietary technologies achieve measurement precision of up to ±0.001 mm, while our modular engineering approach allows rapid customization to meet specific customer requirements. Certified under ISO 9001 and CE standards, our products are exported to more than 30 countries worldwide.
What Is Your Production Capacity?
Our company operates a standardized manufacturing facility covering 3,000 square meters, with an annual production capacity exceeding 500 units of testing equipment.
Supported by a dedicated R&D team of more than 20 engineers and specialists, we have successfully completed large-scale projects for the solar energy, building energy efficiency, and fire safety industries, ensuring reliable product quality and on-time delivery.
What Certifications Do Your Products Have and How Is Quality Ensured?
All product lines are manufactured under the ISO 9001 Quality Management System. Core testing equipment is CE certified and supported by independent third-party testing reports where applicable.
Our quality assurance process includes:
- 100% incoming raw material inspection
- Three-stage quality control during production
- Comprehensive performance testing before shipment
- 24-hour continuous operation testing to ensure stable performance
Is the Equipment Difficult to Operate? Is Training Required?
No. The equipment features an intuitive bilingual Chinese-English touch-screen interface with one-click testing procedures, making operation simple and user-friendly.
We provide free online and on-site training. Most users can operate the equipment independently within one to two days. Detailed user manuals, video tutorials, and remote technical assistance are also available whenever support is needed.
Are Operating Costs High? Is Maintenance Complicated?
Operating costs are low thanks to energy-efficient hardware that typically consumes around 30% less power than comparable industry equipment.
Daily maintenance is straightforward. The modular design allows quick replacement of components and consumables, while routine maintenance generally involves only basic cleaning and periodic consumable replacement.
We provide comprehensive maintenance documentation and lifetime technical support to ensure long-term equipment reliability and performance.
